17/06/2019
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Rendering

Failure proof aircooled vapour condenser

First grind up. Leave to cook for twenty minutes. Then the flash tank, condensation and disk dryers.

 

The industry that processes carcasses and offal, rendering, ensures that the human food chain remains free from these animal remains. They are unsuitable to be reprocessed into anything else but animal feed. The rendering process starts when carcasses and offal arrive. First, all is ground and left to boil for twenty minutes in water at 130°C, then the liquid is transferred to a flash tank.

An air-cooled rendering condenser removes most of the cooking steam under very slight overpressure. It aims to condense the steam and cool the condensate to a maximum of 35°C. This is necessary as bio waste water purification processes the condensate and active bacteria in the purification will die if temperatures reach more than 40°C. The reason behind condensing the steam is its awful smell which is neutralised during this process. The broth of meat, which is what is left in the flash tank, is dried using the heat in disk dryers until it has reached a water content of 5%.

 
Rendering Diagram
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